There is some irony that if you have a crosscut sled, this step would be trivial. Add 1/32″ to this measurement to allow just enough room to prevent binding when the router moves across the sled. Once again, exercise caution with your hands and keep them well away from the blade. Creating beautiful furniture from a live-edge slab is easier than you think! 31 Canvale Road, Canning Vale, WA 6155 Ph. I made mine 3″ high. Also use the same wax to lube up the rails. As long as I kept the depth of the cut to less than 1/4″ it performed effortlessly. Carefully clamp one inner and one outer rail together, ensuring that the bottom edges line up perfectly. Hi, I have a question for you. Now with the router OFF, find the lowest point on the surface of the material. Finally I've gotten around to building a router flattening sled for leveling all of the slabs that I have. Howdy! Door-mounted bit holders—just wood scraps with drilled holes—let you find the right bit instantly. Now set the sled on the rails to get the spacing set correctly. Next, cut out the sled sides. It is just a piece of lauan plywood. Now slowly move onto the surface of the workpiece and make your first cut by slowly passing the router over the surface, adjusting it about 3/4″ on each pass. 3" tall aluminum Ultra Track rails support the router and won't deflect as you move the router back and forth over the stock. But routing across the grain of a workpiece can be a problem. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Looking forward to your reply. Save my name, email, and website in this browser for the next time I comment. Make sure to pre-dril first. Use furniture polish to lube up the inside of the sled where the router will sit. Download the free step-by-step instructions to see just how easy it is to build the most versatile sled in your workshop. This innovative kit provides the necessary hardware to build an inexpensive large-capacity router sled for flattening slabs. The router features a compact design for fine routing. WOW just what I was looking for. Now add a scrap piece of 3/4″ ply as a spacer and again glue the second rail to the sled snugly against the scrap piece. Once you’re done, remove the router and the sled and sweep off your work. Contact us. Fasten the inner and outer rails with 1 1/4″ screws. It turns out using paste wax is a bad idea. It features a storage cabinet underneath for convenience and plenty of seating space and its made from red cedar so its beautiful as well as rot resistant so its perfect for outdoor use. This is really a simple build. I also used a shim here to remove any rocking. Explore our range of Router Jigs - Routing & Shaping at Carbatec - The Home of Woodworking. I broke the edges of the rail guides with my block plane to create less friction and make things slide better. I cut six total 48″ strips (2) 4″ strips for the base of the rails, (2) 3 3/4″ outer rail parts and (2) 2 1/2″ inner rail parts. I used THIS router bit from Amana Tools to get this done. This will serve as the beginning and end of the slot. Router Fluting Jig 4.4 out of 5 stars 49. Tracks parallel. Shop online, Click & Collect today or get it delivered. Keep your board stationary and move the lowered, positioned router to cut away warp, bow, twist and cupping on the face of the board. I'll show you the steps I used to carefully craft one of these beauties. I hope to give something back and aid others like you aided me. How to Make a Router Sled/Slab Flattening Mill, Amana Tool – 55227 Countersing Drill bit w/stop. The package includes easy to follow plans. Australia's leading supplier of Engineering, Metal & Wood working machinery. View Details. Please pay attention to choose the correct extension – the “Imperial” scale is mostly used in the USA, Canada, and also in the UK. 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